Effect of fructose-containing feedstocks on the microstructure of multicomponent coatings deposited by suspension plasma spraying

Abstract

This work addressed to investigate the use of fructose as an additive in the water-based suspension feedstock of a Y-TZP/Al2O3/SiC multicomponent coating manufactured by suspension plasma spraying. The effect of fructose on suspension rheology and surface tension and on the microstructure and thermal conductivity of the resulting coatings was assessed.

It was observed that addition of fructose slightly affected the rheological behaviour of the suspensions while a strong decrease in the surface tension of water occurred. The fructose addition led to the development of columnar-like structures, probably associated with its effect on surface tension. X-ray diffraction patterns in the final coating displayed that crystallinity of tetragonal zirconia formed when fructose was added whereas silicon carbide crystalline phase was practically preserved. The determination of thermal conductivity showed that the formation of a controlled columnar structure along with inter-columnar porosity can be beneficial for thermal insulation.